Ukugxiviza kuyinqubo yokukhiqiza umkhiqizo esetshenziswa abakhiqizi abaningi.Yakha insimbi yeshidi ibe izingxenye ezihlukahlukene ngendlela engaguquki.Inikeza umkhiqizi indlela eqondile kakhulu yokulawula inqubo yokukhiqiza futhi isetshenziswa kabanzi ezindaweni ezihlukahlukene zokukhiqizwa kwezimboni ngenxa yezinketho eziningi ezitholakalayo.
Lokhu kuguquguquka kusho ukuthi abakhiqizi banolwazi oluningi mayelana nezindlela ezahlukene zokugxiviza, ngakho-ke kunengqondo ukusebenza nomhlinzeki wezinto ezibonakalayo onolwazi.Uma usebenza ngezinsimbi ezifana ne-aluminium noma insimbi engagqwali, kubalulekile ukuqonda ukusetshenziswa kwe-alloy kunqubo ngayinye, futhi kuyafana nokugxiviza.
Izindlela ezimbili ezijwayelekile zokugxiviza isitembu sokufa kanye nokudlulisa isitembu se-die.
Kuyini ukugxiviza?
Ukugxiviza kuyinqubo ehlanganisa ukubeka ishidi lensimbi eliyisicaba emshinini wokunyathelisa we-punch.Izinto zokuqala zingaba yi-billet noma ifomu lekhoyili.Insimbi ibe isibunjwa ibe yisimo esidingekayo kusetshenziswa i-stamping die.Kunezinhlobo eziningi ezihlukene zokugxiviza ezingasetshenziswa eshidini lensimbi, okuhlanganisa ukubhoboza, ukuvala, ukufaka embossing, ukugoba, ukugqagqana, ukubhoboza, nokugqamisa.
Kwezinye izimo, umjikelezo wokunyathela wenziwa kanye kuphela, okwanele ukudala umumo ophelile.Kwezinye izimo, inqubo yokugxiviza ingenzeka ngezigaba eziningana.Inqubo ngokuvamile yenziwa ngensimbi yeshidi elibandayo kusetshenziswa i-precision machined dies eyakhiwe ngensimbi yethuluzi elisebenza kahle ukuze kuqinisekiswe ukufana nokuthembeka kwenqubo yokugxiviza.
Ukwakhiwa kwensimbi okulula kudala emuva ezinkulungwaneni zeminyaka futhi kwakwenziwa ngesandla kusetshenziswa isando, i-awl, noma amanye amathuluzi anjalo.Ngokufika kwezezimboni kanye ne-automation, izinqubo zokugxiviza ziye zaba yinkimbinkimbi futhi zahlukahluka ngokuhamba kwesikhathi, ngezinketho ezihlukahlukene ongakhetha kuzo.
Yini i-progressive die stamping?
Uhlobo oludumile lokugxiviza lwaziwa ngokuthi i-progressive die stamping, esebenzisa uchungechunge lwemisebenzi yokugxiviza ngenqubo yomugqa owodwa.Insimbi iphakelwa kusetshenziswa uhlelo oluyiphushela phambili esiteshini ngasinye lapho umsebenzi ngamunye odingekayo wenziwa isinyathelo ngesinyathelo kuze kuqedwe ingxenye.Isenzo sokugcina ngokuvamile umsebenzi wokunquma, ohlukanisa ucezu lokusebenza kuzo zonke ezinye izinto.Amakhoyili avame ukusetshenziswa njengempahla yokusetshenziswa yokugxiviza isitembu okuqhubekayo, njengoba ngokuvamile esetshenziswa ekukhiqizweni kwevolumu ephezulu.
Imisebenzi yokugxiviza isitembu sokufa eqhubekayo ingaba izinqubo eziyinkimbinkimbi ezihlanganisa izinyathelo eziningi ngaphambi kokuthi ziqedwe.Kubalulekile ukuqhubekisela phambili ishidi ngendlela enembile, ngokuvamile phakathi kwezinkulungwane ezimbalwa zamayintshi.Iziqondiso eziqoshiwe zengezwe emshinini futhi zihlangana nezimbobo ezishaywe ngaphambilini eshidini lensimbi ukuze kuqinisekiswe ukuhleleka okufanele ngesikhathi sokuphakelwa.
Uma iziteshi eziningi zibandakanyeka, inqubo ibiza kakhulu futhi idla isikhathi;ngenxa yezizathu zezomnotho kunconywa ukuthi kuklanywe ukufa okumbalwa okuqhubekayo ngangokunokwenzeka.Kubalulekile ukuqaphela ukuthi lapho izici zisondelene ndawonye kungase kungabi khona imvume eyanele ye-punch.Futhi, izinkinga ziphakama lapho ama-cutouts nama-protrusions emncane kakhulu.Eziningi zalezi zinkinga zilungiswa futhi zinxeshezelwe ngokusebenzisa isofthiwe ye-CAD (Computer Aided Design) ingxenye kanye nomklamo wesikhunta.
Izibonelo zezinhlelo zokusebenza ezisebenzisa i-progressive dies zihlanganisa ithini yokuphuza, impahla yezemidlalo, izingxenye zomzimba wezimoto, izingxenye ze-aerospace, izinto zikagesi zabathengi, ukupakishwa kokudla, nokuningi.
Kuyini i-Transfer Die Stamping?
I-Dlulisa isitembu se-die sifana nesigxivizo se-die esiqhubekayo, ngaphandle kokuthi ucezu lokusebenza ludluliselwa ngokoqobo lusuka kwesinye isiteshi luye kwesinye kunokuba luthuthuke ngokuqhubekayo.Lena indlela enconyiwe yemisebenzi yokucindezela eyinkimbinkimbi ehlanganisa izinyathelo eziningi eziyinkimbinkimbi.Amasistimu okudlulisa ngokuzenzakalelayo asetshenziselwa ukuhambisa izingxenye phakathi kwezindawo zokusebenza nokubamba imihlangano ngesikhathi sokusebenza.
Umsebenzi wesikhunta ngasinye uwukubumba ingxenye ngendlela ethile ize ifinyelele emazingeni ayo okugcina.Umshini wokunyathelisa we-punch weziteshi eziningi uvumela umshini owodwa ukuthi usebenzise amathuluzi amaningi ngesikhathi esisodwa.Eqinisweni, ngaso sonke isikhathi lapho umshini wokunyathelisa ucishwa njengoba umsebenzi udlula kuwo, ufaka wonke amathuluzi asebenza kanyekanye.Ngemishini yesimanjemanje, imishini yokunyathelisa yeziteshi eziningi manje ingenza imisebenzi okungenzeka ukuthi yayihilela imisebenzi eminingana ehlukahlukene emshinini owodwa.
Ngenxa yobunkimbinkimbi bawo, ama-punch okudlulisa ngokuvamile ahamba kancane kunezinhlelo zokufa eziqhubekayo.Kodwa-ke, ezingxenyeni eziyinkimbinkimbi, okuhlanganisa zonke izinyathelo zenqubo eyodwa kungasheshisa inqubo yokukhiqiza iyonke.
Amasistimu wokugxiviza isitembu se-Transfer die ngokuvamile asetshenziselwa izingxenye ezinkulu kunezifanele inqubo yokugxiviza isitembu sefa eqhubekayo, okuhlanganisa ozimele, amagobolondo nezingxenye zesakhiwo.Ngokuvamile kwenzeka ezimbonini ezisebenzisa amasu okugxiviza amafa aqhubekayo.
Indlela yokukhetha izinqubo ezimbili
Ukukhetha phakathi kwakho kokubili kuvame ukuncika ohlelweni oluthile.Izinto okufanele zicatshangelwe zihlanganisa ubunkimbinkimbi, ubukhulu kanye nenani lezingxenye ezihilelekile.I-Progressive die stamping ilungile lapho kucutshungulwa izinombolo ezinkulu zezingxenye ezincane ngesikhathi esifushane.Izingxenye ezinkudlwana neziyinkimbinkimbi kakhulu ezihilelekile, maningi amathuba okuthi ukudlulisa isitembu kuzodingeka.Ukufaka isitembu sokufa okuqhubekayo kuyashesha futhi kuyayonga, kuyilapho isitembu sokudlulisa sinikeza ukuguquguquka okukhulu nokuhlukahluka.
Kunokunye okubi okumbalwa kokugxivizwa kwesigxivizo sokufa okudingeka bakuqaphele abakhiqizi.Ukufaka isitembu sokufa okuqhubekayo ngokuvamile kudinga okokufaka kwempahla eluhlaza.Amathuluzi nawo ayabiza kakhulu.Futhi ngeke zisetshenziselwe ukwenza imisebenzi edinga ukuthi izingxenye zishiye inqubo.Lokhu kusho ukuthi kweminye imisebenzi, efana nokugoqa, ukugoba intamo, ukugoqa i-flange, ukugoqa intambo noma ukugxiviza ngokuzungezayo, inketho engcono ukunyathela ngefa lokudlulisa.
Isikhathi sokuthumela: Aug-25-2023